1970 - 72 and early '73 914s with a 4732900--
serial number suffered from poor window mechanisms. The problem
was corrected wonderfully in 1973, but unfortunately, all
914-6 owners and we early 914-4 owners have to suffer somewhat.
The windows can successfully be adjusted to fit, but we first
need to make some preliminary determinations and repairs (in
no particular order):
1. Since this particular mechanism used glued-on
guide rails instead of window felts, it is very important
to make sure the guides have not loosened. The front guide
is firmly glued to the front edge of the window and four
rollers are attached to it. In the rear, the bottom corner
has glued to it a combination steel/plastic guide. Often
the rivets break and the part falls apart and into the bottom
of the door. This causes the window to cockeye in the track.
Rerivet the part and glue firmly to the rear lower corner
of the glass. Grease both the front and rear window guides.
2. The window regulator button: Originally
snapped onto the regulator guide pin, this button slid front
and rear in a horizontal channel, pushing the window up
or down. With this small button bearing the weight of the
window glass, it was bound to fail. As the regulator strained
to push up a stiff window in dirty loose window guides,
the button would pop off the regulator pin and the window
would come crashing down, usually shattering into a thousand
pieces. Since this button is not available without purchasing
a complete window regulator, we purchase an excellent reproduction
from Dennis Deeds of the 914 Owners' Association, install
it, pin it with a cotter key so it will not be able to pop
off and lubricate the horizontal "C" channel.
3. The window regulator: Clean with solvent
and thoroughly oil (not grease!)
4. Chassis sag: This causes a tight door gap
and very tight upper window fit. The sag can be caused first
by rust or just by age (on a rust free car). The solution
is to either replace the rusted panels and/or pull the chassis
on a frame machine. We have had to pull several cars to
achieve proper door/window adjustment even though these
914s had never been wrecked or rusted. Check door fit carefully
starting at the front. Make sure the door aligns with the
cowl and the gap is perfectly uniform to the front fender.
Make sure the door and fender make one perfect curve (you
can check this with a plastic straight edge). If in perfect
alignment in the front, check the rear. The door should
fit evenly top to bottom with uniform crack (above the door
latch, the gap will naturally be wider). Ignore the latch
cup fit as the alignment here is always off. Finally, check
door to quarter panel smoothness.
5. Vertical roll bar and top side seals: if
not fresh and factory originals, a good glass seal cannot
be obtained. Make sure the top is squarely latched into
the windshield frame and onto the rollbar. Most aftermarket
seals fit poorly and as adjustment becomes critical, they
fail to comply. Close the rolled up window against the seal
to check for uniform front to rear contact. Since the glass
cannot be bent, if uniform seal is not achieved the seals
are mismounted. Adjust or bend their attachment gutters.
A. Rear window guide cap. This holds tight
the rear glass when it is rolled up. If broken or missing,
the window will rattle with looseness and not seal.If
all of the above is corrected, window adjustment is easy:
1. The anodized front window guide adjusts
forward backward in and out by way of a 13mm nut and
slotted adjusting lug sunk into the bottom inside edge
of the door (no reason to remove the door panel). This
adjustment will move the glass toward or away from the
top side seal or higher in the front or lower in the
rear or vise-versa. If the anodized divider is factory
correct, the upper black vent window cap rests easily
into the windshield top seal with its edge and the seals
edge in alignment.
2. Window stop: at front edge of door
underneath at the front of the window regulator, it
allows the window to roll up higher or lower. Perfect
height is when the vent window cap and front glass make
a smooth curve together (loosen, adjusting screw for
height and tighten to shorten).
3. Rear window guide: adjusts with two
phillips screws at the rear bottom of the door. It allows
the rear of the window to be adjusted in or out.The
above operation should achieve perfect window fit on
all 70 - early 73 914 models. Always keep the window
guides lubricated and the window seals lubricated with
silicone grease.
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